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Effluent Treatment

Industrial wastewater treated. Compliance guaranteed.

The Challenge

Industrial effluent is your most complex compliance liability.

Manufacturing, processing, and chemical industries generate high-strength wastewater with BOD, COD, heavy metals, and suspended solids far beyond municipal standards. Without a correctly sized ETP, you face show-cause notices, production shutdowns, and criminal liability under the Water Act, 1974. NWPL designs ETPs that handle your worst-case inlet load — not just your average.

74%

of CPCB show-cause notices issued to industries without functional ETPs (2024)

How It Works

Three stages. One compliant outlet.

Our ETPs follow a primary-secondary-tertiary sequence, each stage engineered to your specific waste stream. No generic skids — every system is process-designed.

01/

Primary Treatment

Screening removes gross solids. Equalisation tanks buffer flow and load variations. Chemical coagulation-flocculation and primary clarifiers remove 60–80% of suspended solids and 30–40% of BOD before biological treatment.

02/

Secondary (Biological) Treatment

Extended aeration, SBR, or MBBR processes remove dissolved organics through microbial action. We select the biological process based on your industry — textile ETPs use different organisms than food-processing ETPs.

03/

Tertiary Polishing

Sand filtration, activated carbon, or advanced oxidation (AOP) brings the treated effluent to CPCB norms (BOD ≤30 mg/L, COD ≤250 mg/L). Treated water can be reused in cooling towers or landscaping, reducing freshwater costs.

Technical Specifications

Built for precision.

ParameterValue / Range
Capacity range5 KLD – 5 MLD
Inlet BODup to 5,000mg/L
Outlet BOD≤ 30mg/L
Outlet COD≤ 250mg/L
TSS outlet≤ 100mg/L
HRT (SBR)12 – 24hours
Sludge managementFilter press dewatering to 20–30% DS
Power consumption0.4 – 1.2kWh/m³

Case Study

Proven in the field.

Pharmaceutical ETP — 250 KLD, Pune, Maharashtra
Healthcare & Pharma250 KLD

Pharmaceutical ETP — 250 KLD, Pune, Maharashtra

Outlet COD consistently ≤200 mg/L against MPCB consent of 250. Sludge volume reduced 40% versus client's previous system. Annual chemical cost savings: ₹28 lakh through process optimisation. Full MPCB audit clearance in first year.

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Compliance Context

Meeting both Central and State PCB discharge norms.

CPCB sets baseline standards under the Water Act, 1974, but State PCBs frequently apply stricter conditions. NWPL's ETPs are designed to the tighter of the two, providing compliance headroom for regulatory changes. We also provide compliance documentation — the annual environmental statement and test reports your EHS team needs.

Water (Prevention & Control of Pollution) Act, 1974

Environment (Protection) Rules, 1986 — Schedule VI

CPCB General Standards for Discharge (BOD ≤30, COD ≤250 mg/L)

State PCB consent conditions (industry-specific)

MPCB / GPCB / TNPCB consent compliance frameworks

What could you save?

Calculate your NPV, IRR & payback period

ROI Calculator

Frequently Asked

Common questions answered.

Request a Technical Audit for Effluent Treatment.

Tell us your capacity, inlet profile, and compliance targets. We'll size a system that fits.

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