Skip to main content

Smart Water Management

Every plant monitored. Every parameter tracked. In real time.

Smart Water Management · Live Process

The Challenge

You can't manage what you can't measure. Most plants can't measure.

The majority of industrial water treatment plants in India operate on manual sampling and daily log books — a system designed for 1990s compliance, not 2026 operations. Equipment failures go undetected for hours. Regulatory exceedances are discovered at the monthly lab report, not in real time. NWPL's Smart Water platform connects your plant to a live dashboard, replacing guesswork with data.

45

Plants currently monitored live on NWPL's IoT platform across India

How It Works

Sensors. Edge compute. Cloud dashboard. Automated alerts.

NWPL's Smart Water platform is a three-layer architecture: OCEMS sensors at the plant, an edge gateway that processes data locally, and a cloud dashboard accessible on any device.

01/

OCEMS Sensor Network

Online Continuous Effluent Monitoring Systems (OCEMS) measure pH, BOD, COD, TSS, flow rate, and temperature at inlet and outlet in real time. Sensors are CPCB-approved and calibrated monthly. Data is transmitted to both the CPCB CEMS server and your private dashboard simultaneously.

02/

Digital Twin Simulation

A digital twin of your plant runs continuously alongside the physical system. It predicts membrane fouling 72 hours in advance, calculates optimal chemical doses in real time, and simulates the impact of a process upset before it occurs — giving your operators time to intervene.

03/

Automated Alerts & Response

WhatsApp and SMS alerts notify your EHS manager and NWPL's remote support team simultaneously when any parameter approaches a limit. For BOOT clients, NWPL operators initiate corrective action automatically without waiting for a client call.

Technical Specifications

Built for precision.

ParameterValue / Range
Parameters monitoredpH, BOD, COD, TSS, flow, temp, DO, TDS, ORP
Data transmission frequencyEvery 60seconds
Data retention10years
Dashboard accessWeb + mobile (iOS/Android)
Alert response SLA< 15minutes (remote), 4 hours (on-site)
CPCB CEMS integrationFull compliance with CPCB OCEMS guidelines
CybersecurityNetwork segmentation, TLS 1.3, SCADA isolation
Uptime guarantee99.5%

Case Study

Proven in the field.

Multi-Site IoT Rollout — 12 Plants, Gujarat Industrial Cluster
Textiles & ManufacturingMulti-site

Multi-Site IoT Rollout — 12 Plants, Gujarat Industrial Cluster

12 textile ETP/ZLD plants connected to a single NWPL dashboard for a Surat-based group. Compliance exceedances reduced by 94% in the first year. Predictive maintenance flagged 3 pump failures before they occurred, saving ₹15 lakh in unplanned downtime. Group EHS head now reviews all sites from a single mobile screen.

View all projects

Compliance Context

CPCB OCEMS mandates are here. Manual log books are not enough.

The Central Pollution Control Board's OCEMS guidelines require online continuous monitoring for all Grossly Polluting Industries (GPIs). NWPL's OCEMS installations are registered with the CPCB CEMS server and provide the tamper-proof data logs required for regulatory compliance. Our cybersecurity protocol — including network segmentation and SCADA isolation — meets the National Cyber Security Policy 2013 requirements for critical infrastructure.

CPCB OCEMS Guidelines for Online Continuous Effluent Monitoring

MoEFCC Notification on Real-Time Effluent Monitoring (2019)

National Cyber Security Policy, 2013 — Critical Infrastructure protection

IEC 62443 — Industrial Automation and Control Systems Security

ISO 27001 — Information Security Management alignment

What could you save?

Calculate your NPV, IRR & payback period

ROI Calculator

Frequently Asked

Common questions answered.

Request a Technical Audit for Smart Water Management.

Tell us your capacity, inlet profile, and compliance targets. We'll size a system that fits.

Start Your Audit